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99 E300 fan keeps killing shroud and radiator

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99 E300 fan keeps killing shroud and radiator - 8/24/2008 4:30:58 PM   
curtis73

 

Posts: 15
Joined: 3/26/2008
Status: offline
I''m just about tearing out my hair.

Here''s the deal.  My wife said her E300 wasn''t right.  I discovered that the fan had flexed a blade forward, grabbed the shroud, and put a hole in the aluminum part of the tank flange in the radiator.  Grrr.  So, I disassembled it all, put in a new fan, shroud, and repaired the radiator.  I noticed that it was still contacting the shroud and radiator.  In desperation, I disassembled again and rotated the rubber lower grommets 180 degrees which got me another 1/8".  Then I reached under, grabbed the lower radiator support and bent the sheet metal forward about 1/2".  So, now I thought it was OK and I only spent one day and $130 in parts.

But today the same !*&^$^& thing happened.

Is this a common problem?  Is there a fix?  I''m tired of tearing it apart and I can only patch the aluminum so many times.  No matter how I assemble it I can''t get enough space between the radiator and the fan.
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